Dates: Dec 10, 2021
The National Emphasis Program (NEP) for chemical facilities established by OSHA was designed to protect workers from catastrophic releases of highly hazardous chemicals. This initiative targeted chemical facilities’ compliance and implementation efforts related to PSM and other workplace safety standards associated with chemical hazards.
The list of high-priority items below is based on a thorough analysis of publicly accessible data and is intended to assist facility managers in their preparation. Each facility and each individual PSM coordinator has the best sense of existing gaps at a particular facility, but this list can serve as a good starting point.
Excerpt from the publication Before OSHA Comes Knocking.
Validate that emergency shutdown procedures (ESPs) clearly outline when they should be initiated and who (i.e., what position or job title) is assigned to specific shutdown tasks.
Validate that temporary operations are included in the operating procedures.
Ensure that piping and instrumentation diagrams (P&IDs) are being red-lined and are current to existing operations.
Document relief system design and the design basis, and ensure that it addresses reactivity concerns.
Ensure that documentation includes the equipment’s coompliance with recognized and generally accepted good engineering practices (RAGAGEPs).
Ensure that electrical classifications are documented and well understood.
Document evaluations of chemical reactivity hazards.
Validate that the 5-year revalidation has occurred on time.
Validate that closure of action items has occurred and that closure is documented.
Validate that human factors and facility siting are included in the PHA report.
Ensure that the facility siting is based on current design codes and standards.
Validate that written procedures related to the ongoing integrity of the process, based on industry standards (RAGAGEPs), are available.
Validate that inspections are occurring, and that the inspection frequency is based on industry standards (RAGAGEPs).
Correct any deficiencies in equipment, i.e., operation outside of safe operating limits, before further use (or in an otherwise safe and timely manner).
As ISO certified process safety experts, ioMosaic can assist you with all areas of Process Safety Management (PSM) implementation, interpretation, and compliance. Our team of experts can help you understand if the National Emphasis Program for chemical facilities affects your organization, and how you are affected. We can then develop a compliance plan to assist you in addressing the requirements and to successfully demonstrate your compliance with the OSHA PSM Standard. Contact us today.