Process Simulation

OSHA process safety management regulations require heat and material balances to be provided for processes built after May 1992. As well as being a code requirement, process simulations are integral to a comprehensive Process Hazard Analysis (PHA).

An accurate heat and material balance is a key piece for Process Safety Information (PSI) for any facility. An accurate process simulation enables organizations to better and more accurately evaluate hazards in a facility.

ioMosaic experts have extensive experience in developing process simulations, and heat and material balances. This activity can be conducted independently, or integrated as part of a larger study, such as a flare and relief systems study. We have a wide range of process simulation project experience, ranging from refineries, chemical and petrochemical plants, pharmaceuticals and liquefied natural gas facilities. ioMosaic can conduct process simulation using commercially available software packages, such as ASPEN HYSYS or Invensys PRO/II, depending on client or project requirements.

We are particularly proud that so many of our clients return to us for process simulation services; and that they continue to rely on us for integrity, insight and value. Our recommendations are practical and based on sound engineering practices, while keeping operability and cost-effectiveness in mind.

How We Can Help You

Better evaluate hazards in your facility with an accurate process simulation.

Delivering properly designed pressure relief systems that save both money and time.

Our risk-based approach helps mitigate near-unventable scenarios to a tolerable level of risk.

Our team has decades of experience performing PRFS analysis and design.