An American manufacturer of silicon anode battery technology for lithium-ion batteries was planning a new facility to expand into the automotive market. Silicon anodes offer higher energy density and improved power delivery for electric vehicles and electronics. The client planned on making modifications to an existing industrial building, plus site improvements, new sheds/buildings, new equipment installation, and other infrastructure upgrades.
The client engaged ioMosaic to perform a Hazard Identification (HAZID Analysis) to identify potential dust explosion hazards associated with the handling and processing of these materials, as well as guide the facility design and operation to meet necessary safety standards.
A HAZID study for silicon anode dust focuses on mitigating high-risk fire and explosion hazards. To address this challenge, the ioMosaic team conducted a comprehensive three-day HAZID study, with active participation from client personnel skilled in process operations, maintenance, and engineering.
We systematically identified potential hazards to worker safety and categorized them into six key areas: Human safety, environment, loss, business interruption, media, and public. The findings were then compiled into a detailed table, sorting the hazards by their severity and including specific recommendations for mitigation.
ioMosaic was able to deliver the reporting in a timely and efficient manner by using Process Safety Office® PSMPro™ hazard assessment documentation software. Our exclusive partner, ioKinetic laboratory, performed quality combustible dust testing to characterize the specific dusts and define potential hazards.
ioMosaic provided the client a HAZID study with a clear roadmap to safer operations by identifying 38 potential hazards and a prioritized list of action items. Our analysis categorized the risks, identifying 11 of them as Level 1 hazards, which required immediate attention, and seven others as Level 2 hazards. The remaining 15 hazards were deemed ALARP (As Low As Reasonably Practicable). By implementing our recommendations, the client could systematically address these risks, ensure the safety of their workers, and allow the project to move forward in a timely and secure manner.