Laboratory Testing

Providing reliable, efficient and affordable test plan development, testing and analysis to help reduce hazards that you may otherwise not be aware of.

An ISO accredited, ultramodern testing facility whose experienced professionals will help you define what you need, conduct the testing, interpret the data, and conduct detailed analysis. All with the goal of helping you identify your hazards, define and control your risk.

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Featured Services

Battery Safety Testing

Years of experience testing for performance and safety concerns, such as capacity fade, overheating, release of toxic gases and even fire. Read more...

Chemical Reactivity Testing

Providing the data needed to meet process safety management (PSM) regulatory requirements, such as process limits, fine-tune process specifications and complete emergency relief system (ERS) design. Read more...

Combustible Dust Testing

Experienced in conducting thermal analysis and combustible dust characterization testing to determine if dusts such as metal, coal, organic, plastic, wood, textile or others are combustible or explosible. Read more...

Flammability Testing

Certain ASTM and ISO flammability standards require the testing and evaluation of the ignition, burning, or combustion characteristics of certain building materials, as well as common household and commercial furniture. Read more...

Physical Properties Measurement

Accurate physical and chemical properties are important to designing and controlling chemical operations. Our laboratory can determine the density, speed of sound, heat capacity or viscosity in chemical operations. Read more...

Specialized Testing

​Helping our clients address the unique challenges faced by the chemical, oil and gas, pharmaceutical, agricultural, biotechnical, explosives, food and beverage, lumber and sawmill facilities industries. Read more...

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Meet Our Team

Georges A. Melhem, Ph.D., FAIChE

President & CEO The founder of ioMosaic and internationally renowned expert in the areas of pressure relief and flare systems design, chemical reaction systems, process safety and risk analysis. Read more...

Abdo Iskandar, Ph.D.

Laboratory Manager Responsible for managing laboratory operations, providing technical direction and support for testing as well as reviewing and reporting test results. Read more...

Ehab Shaaban, Ph.D.

Laboratory Chemist Responsible for testing protocols and preparation, as well as working with clients to determine their testing requirements and reviewing and reporting test results. Read more...

Featured Videos

 

Process Safety Lessons Learned from Boeing Battery Fire

On January 7, 2013, a lithium-ion battery caught fire on a Boeing 787 Dreamliner. Watch this PStv® Safety Moment for an examination of the root causes of this incident and the implications for electric vehicles.  In this video, we also present process safety design lessons learned to help you prevent future incidents. 

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Featured Case Study

Validate Relief System Performance and Flare System Capacity for Increased Unit Charge Rate

A major petroleum company recently increased production capacity and required an analysis of its existing relief systems to validate performance and design. As a result of increasing production capacity and debottlenecking studies, several refinery units were found to be operating at charge rates higher than the design basis for the relief systems documentation.

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When a tank car failed at a customer’s plant, a release of toxic gas occurred. Our client, the supplier of the chemical, was the subject of a class action lawsuit.
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An international oil company was preparing to startup a state of the art acid gas injection facility and needed to benchmark against current industry practices for handling large quantities of toxic gas at high pressure.

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A supplier was being sued because his product, when delivered, went into the wrong storage tank. This led to a chemical reaction and release of chlorine to which the plaintiffs claimed they were exposed.

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Featured Resources

Conducting Process Hazard Analyses for Dust-Handling Operations

Use this checklist-based technique of process hazard analysis (PHA) to identify and assess potential dust hazards and to evaluate safeguards that can mitigate risks.

Techniques for managing risk associated with dust explosions continue to evolve. The most important trend is the use of a formal process hazard analysis (PHA) to identify hazards and ways to reduce and/or eliminate them. The most recent trend is the use of a formal process hazard analysis (PHA) to identify hazards and ways to reduce and / or eliminate them. PHAs use structured brainstorming technique to pinpoint weaknesses in the design and operation of facilities that could lead to accidents; most PHAs include evaluations of the risks associated with the hazards identified. 

Process hazard analysis is a universally accepted technique. For more than a decade, U.S. OSHA PSM and EPA RMP regulations required PHAs for processes that handle highly hazardous chemicals, such as flammable liquids, chlorine, ethylene oxide. Recent standards, such as NFPA 654, now require that PHAs be conducted for processes handling powders and bulk solids that present a fire or explosion hazard.

Much guidance is available on the steps involved in conducting PHAs. For instance, Ref. 2 discusses the general subject of hazard analysis and provides a guide to various hazard analysis techniques. This article explains the critical steps in applying PHA to dust handling operations: compiling PSI, establishing a PHA team; preparing a PHA checklist; conducting the PHA, including identifying the method of explosion protection; and following up on any recommendations generated by the PHA team.


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