Laboratory Testing

Providing reliable, efficient and affordable test plan development, testing and analysis to help reduce hazards that you may otherwise not be aware of.

An ISO accredited, ultramodern testing facility whose experienced professionals will help you define what you need, conduct the testing, interpret the data, and conduct detailed analysis. All with the goal of helping you identify your hazards, define and control your risk.

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Featured Services

Battery Safety Testing

Years of experience testing for performance and safety concerns, such as capacity fade, overheating, release of toxic gases and even fire. Read more...

Chemical Reactivity Testing

Providing the data needed to meet process safety management (PSM) regulatory requirements, such as process limits, fine-tune process specifications and complete emergency relief system (ERS) design. Read more...

Combustible Dust Testing

Experienced in conducting thermal analysis and combustible dust characterization testing to determine if dusts such as metal, coal, organic, plastic, wood, textile or others are combustible or explosible. Read more...

Flammability Testing

Certain ASTM and ISO flammability standards require the testing and evaluation of the ignition, burning, or combustion characteristics of certain building materials, as well as common household and commercial furniture. Read more...

Physical Properties Measurement

Accurate physical and chemical properties are important to designing and controlling chemical operations. Our laboratory can determine the density, speed of sound, heat capacity or viscosity in chemical operations. Read more...

Specialized Testing

​Helping our clients address the unique challenges faced by the chemical, oil and gas, pharmaceutical, agricultural, biotechnical, explosives, food and beverage, lumber and sawmill facilities industries. Read more...

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Meet Our Team

Georges A. Melhem, Ph.D., FAIChE

President & CEO The founder of ioMosaic and internationally renowned expert in the areas of pressure relief and flare systems design, chemical reaction systems, process safety and risk analysis. Read more...

Enio Kumpinsky, Ph.D.

Principal Consultant Senior authority with over 35 years of diversified experience in process safety in the chemical manufacturing industry. Read more...

Featured Videos

 

Process Safety Lessons Learned from Boeing Battery Fire

On January 7, 2013, a lithium-ion battery caught fire on a Boeing 787 Dreamliner. Watch this PStv® Safety Moment for an examination of the root causes of this incident and the implications for electric vehicles.  In this video, we also present process safety design lessons learned to help you prevent future incidents. 

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Featured Case Study

Validate Relief System Performance and Flare System Capacity for Increased Unit Charge Rate

A major petroleum company recently increased production capacity and required an analysis of its existing relief systems to validate performance and design. As a result of increasing production capacity and debottlenecking studies, several refinery units were found to be operating at charge rates higher than the design basis for the relief systems documentation.

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When a tank car failed at a customer’s plant, a release of toxic gas occurred. Our client, the supplier of the chemical, was the subject of a class action lawsuit.
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An international oil company was preparing to startup a state of the art acid gas injection facility and needed to benchmark against current industry practices for handling large quantities of toxic gas at high pressure.

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A supplier was being sued because his product, when delivered, went into the wrong storage tank. This led to a chemical reaction and release of chlorine to which the plaintiffs claimed they were exposed.

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Featured Resources

Laminar Flame Speeds Data Collection

Regarding vessels and tubes containing combustible gases or dusts, it is important to acquire knowledge on the conditions under which a fuel and oxidizer could undergo explosive reactions. These conditions are strongly dependent on the pressure and temperature.

Given a premixed fuel-oxidizer system at room temperature and ambient pressure, the mixture is essentially unreactive. However, if an ignition source is applied locally and the composition of the mixture is within certain limits (the so-called flammability limits), a region of explosive reaction can propagate through the gaseous mixture due to mainly two phenomena:

  1. Temperature rises substantially
  2. High concentration of radicals to form

Characterizing potential explosive reactions is one of the main objectives of hazard assessment. Safeguards to be implemented in process equipment, best process conditions, appropriate prevention and/or mitigation measures, are some of the key purposes to be clarified when handling flammable mixtures. This characterization requires knowledge of several parameters that directly influence on the explosive reaction behavior. One of these parameters is the Laminar Flame Speed, one of the key factors that define the kinetics of the reaction.

The present paper addresses how to characterize fuel-oxidizer explosive reactions, and highlights the importance of the laminar flame speed concept. The primary goal of this research is to provide reliable data on laminar flame speeds in order to ensure accurate calculations for a Process Hazard Analysis (PHA).


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