Process Safety Management

Developing optimum safety and risk management systems, guidelines and standards, and audit protocols worldwide.

A proactive approach, coupled with properly planned and implemented safety and risk management systems can help you comply with local, state and federal PSM regulations, as well as minimize loss of life, environmental impact, equipment damage, citations and litigation.

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How We Can Help You

ioMosaic pioneered many of the current risk assessment techniques for processes that handle hazardous chemicals.

Our experts support every aspect to ensure that your facility runs safely and efficiently.

Expertise to help you minimize your exposure to fire, injury, property damage, and litigation.

Integrating best practices with cost-effective solutions to address program deficiencies.

Helping manage risk with facility siting studies, assessments and recommendations.

Senior knowledgeable engineers facilitate PHAs or DHAs in nearly all sectors of the process and processing industries.

Decades of experience leading incident investigations for process industry companies.

We prepare expert opinion reports and provide expert testimony for process incident cases.

Experienced engineers who have performed LOPAs on a wide range of facilities and terminals.

Our experts are at the forefront of pipeline Process Safety Management proficiency.

Proven track record of performing QRAs for facilities, pipelines and transportation routes.

Well versed in assisting global companies with their sustainability reporting communications.

Decades of experience mitigating hazards for the chemical and pharmaceutical industries.

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Featured Case Studies

 

Corporate Guidance On Risk Management

The chemical company of a large integrated energy company was developing a corporate standard for LOPA, which incorporated a risk ranking matrix. The company was interested in obtaining an independent review of the design of the risk matrix, and in benchmarking the underlying risk tolerability criteria with generally accepted industry norms.

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A large Canadian refinery was performing risk assessments to identify personnel, environmental, and operational hazards in order to satisfy legal and business requirements. This work was being done on a planned schedule, with each unit being reviewed annually. The challenge was to use Process Hazard Analysis (PHA) methodologies that provided an effective analysis appropriate to the particular unit to be studied and the potential hazards.
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When a tank car failed at a customer’s plant, a release of toxic gas occurred. Our client, the supplier of the chemical, was the subject of a class action lawsuit.
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A major pulp and paper manufacturing company in Mississippi determined that its process safety management (PSM) program had to do more than merely follow OSHA regulations; they wanted it to also be effective in preventing accidents.

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Featured Video

PSM Frequently Asked Questions

Does your facility need a PSM program? Is your PSM program effectively implemented?

If your facility uses, stores, manufactures, handles, or moves flammable or highly hazardous chemicals on site above the threshold quantity (TQ), OSHA does require PSM implementation. Learn the facts about process safety management.

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Our Team

Georges A. Melhem, Ph.D., FAIChE

President & CEO The founder of ioMosaic and internationally renowned expert in the areas of pressure relief and flare systems design, chemical reaction systems, process safety and risk analysis. Read more...

Neil Prophet

Senior Vice President and Partner He brings over 20 years of experience in pressure relief and flare systems design project management and engineering expertise for chemical, pharmaceutical and petrochemical companies. Read more...

Katherine Anderson, CCPSC

Senior Principal Consultant Experienced project leader in hazard identification, evaluation, functional safety, process safety and risk management. Read more...

John Barker, Ph.D.

Director The head of our international offices in the U.K. and the Kingdom of Bahrain and an expert in risk management for oil, gas and transportation. Read more...

Pamela M. Nelson, CCPSC

Principal Consultant She leads process safety projects for business units across the U.S., Canada, Thailand, China, and the U.K. Read more...

Marcel Amorós Martí

Director and Partner His expertise consists of a diverse range of industries from chemical and petrochemical to oil and gas and utilities. Read more...

Dianne Coon, CSP

Principal Consultant A CSP Certified Safety Professional with 32 years of experience in process safety and health, and safety and environment (HSE) management. Read more...

Charles Lea, P.E.

Director, Minneapolis Office Lead He directs a number of large technical projects across multiple offices and is also responsible for all project management in our Minneapolis office. Read more...

Featured Resources

Managing Chemical Reactivity Hazards in Multipurpose Equipment

Understanding the likelihood and potential for raw materials to interact unintentionally in multipurpose equipment is key for process safety risk identification and management efforts. Read this white paper for guidance that can help you to better understand your organization’s potential vulnerabilities related to chemical reactivity hazards.

Read the White Paper

If Your PSM Is So Great, Why Are You Still Having Accidents?

Although most companies that handle hazardous materials have implemented process safety management (PSM) systems, they are still having accidents. These same companies have good audit programs that verify compliance and implementation of good management systems, but hardly any look at the quality of the audited programs. A company can have a PSM program that meets regulatory requirements, but is not effective in preventing accidents. Having a good management system in place may help, but is still not enough. The problem is the quality of many PSM programs is poor and there is no
mechanism in the audit program to identify these quality issues. For example, after an accident has occurred, how often do you find that your process hazard analysis failed to identify the actual or similar scenario, concluded that there were adequate controls in place, or failed to follow-up on recommendations that might have mitigated the accident?

Identifying quality issues in PSM systems is difficult, because it requires that the auditor have considerable experience in the PSM elements being audited and it is more time consuming than a typical compliance audit. However, given the extensive resources that most companies have already spent in developing their PSM programs, it makes sense to make sure that they are not only in compliance, but also effective in preventing accidents.


Featured Services

Compliance Auditing

Integrating best industry practices into the performance-based expectations of PSM compliance programs with cost-effective solutions to address program deficiencies. Read more...

Hazard Analysis (PHA/DHA)

Senior knowledgeable engineers facilitate PHAs or DHAs in nearly all sectors of the process and processing industries, either hands-on or remotely. Read more...

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